We design and deliver bespoke Condition Monitoring systems for our customers. Condition monitoring is critical to prevent system downtime which can lead to potentially devastating consequences. Consequences can be unrecoverable financial situations, a reduction in customer trust but probably most importantly damage to a critical machine or complete system. Condition Monitoring gives engineers and management foresight on operational wear and tear. Methods include vibration monitoring or analysis of temperature trends.
Our Condition Monitoring systems cover a wide range of measurements and can highlight problems such as when a mechanical part needs changing, or when electrical connections are incomplete. We are also experienced in implementing condition monitoring on legacy analogue systems that haven’t previously had any monitoring capability, working with our customers to a common goal of increasing system up time and efficiency whilst reducing cost and risk.
Challenge us
With over 300 test, measurement and control projects delivered we have the confidence and the skill to meet any challenge you may have within your business. Why not put us to the test? Contact us with details of your project and allow us to show you what we are capable of.
What is Condition Monitoring?
- Remote monitoring of a machine or system
- Implementation of sensors & analysis tools to look at wear or operational trends
- Automated alarming or warnings to key stakeholders informing them of possible faults
- Pre-emption of maintenance/calibration
- Reduction in knee-jerk maintenance
- Fault analysis and continual refinement of equipment
Case Studies
The best way to find out about a business is to see what they have achieved in the past. At TBG we are proud of the projects we have delivered and showcase just some of our successes here.
Why Choose Us
TBG have vast experience in building condition monitoring systems, providing everything from small systems to large scale distributed systems tailored to suit our customers needs. We have leveraged the right technologies to acquire, analyse and warn of possible preventative maintenance requirements. By using components from our standardised architecture framework and other technologies including e-mail alerts, we can provide a complete solution that allows for continuous condition monitoring in a flexible, adaptable and scalable method ensuring peace of mind for our customers via cost and risk reduction.
Benefits
Customers that have taken advantage of condition monitoring have:
- Improved product yield and throughput (5-6% higher than competition)
- Increased mean-time to failure
- Minimised equipment down time
- Reduced complete lifetime cost of equipment
- Extended lifetime of equipment
